Hauling Out at Canal Boatyard

Last month, Scott and I hauled out our 2002 Bayliner 4087 MY to do some work at the Canal Boatyard in Ballard. When we had the survey and haul out done in March, they recommended we take care of a few things before winter arrives.

sea trial

The items that were on the list were:

  • Check rudder packing
  • Bottom paint
  • Check sea cocks and through holes
  • New zincs / anodes

Seemed simple enough. Since Scott and I planned on doing the work ourselves, we bought the bottom paint and supplies a few weeks ago. We scheduled our haul out at Canal Boatyard in Ballard because they allow boaters to work on their own boats. Some boatyards require you to hire this out. One thing to note about bottom paint (which we wish we knew before hand with Kokomo), is if you don’t know what type of paint you have (Hard vs. Ablative), then you have to use ablative. Think of it the same way as Latex versus Oil paint. You can paint oil over latex, but not visa versa.

After researching bottom paint, we selected Sea Hawk Cukote ablative. This paint is highly recommended, but very expensive. We paid over $240/gallon!

Scheduling the work at Canal Boatyard

Scott scheduled our haul out with Ivaylo at the Canal Boatyard about a month ago. He then recommended we call Pacific Fiberglass to have the rudders and sea cocks checked, which we scheduled as well. During the Boats Afloat Show, we met Doug with Pacific Fiberglass and discussed our haul out. He was super friendly and helpful. He said he would be happy to take a look at the bottom and see what type of paint they used and see if we need to change our game plan.

The boatyard also offers rental equipment including the vacuum sanders and tarps. They have 24/7 security access (but you wouldn’t want to work in the dark) and shore power. Scott scheduled the haul out for Friday, September 20th at 10am. This boatyard is located inside the locks, so we would need to allot time to get through the cut.

Our original plan was to work on the boat all weekend. If we needed an extra day during the week, we could take some time off work. Unfortunately, the weather forecast was rainy and wet for the weekend. On top of that, we both had to travel for work the following week. Now what? Change of plans.

Going through the Ballard Locks

The last time we hauled out a boat was last Spring and it was a very long process! We hired the boatyard (a different one) to do all of the work and we were there over six weeks. That was NOT in our plan this time. For this haul out, we left Elliott Bay Marina around 8am on Friday, September 20th and headed to the locks. Keep in mind, this is only the 4th time we’ve gone through them and only the 2nd time on this boat.

In front of us was a big tug boat. The lock attendants asked us our length. We told them our length was 48′ and then they motioned for us to move forward. Turns out the tug was 70 feet, we were 48 feet and the total length of the lock is only 120 feet. Really? Two feet to spare!?

As the doors to the locks started to close, they caught the dinghy pontoon. Luckily no damage was done.

Hauling out ……again

Since Scott and I got through the Ballard Locks so fast, we were now early for our haul out. I called Ivaylo at Canal Boatyard and he was thrilled we arrived early! He had a lot going on, so the sooner the better.

It was much easier getting out off of the boat this time, but still a bit tricky. We still had to go from the bow & then crawl under the railing, but at least he lowered it enough to make it easy on me – compared to Sea View. Yikes!

You won’t believe what the boat looked like when we hauled out! Below is what it looked like in March of this year during our survey.

sea trial
sea trial

And this is what it looked like when we hauled out just six months later!

Can you say BARNACLES?

Scott and I had planned on scraping the boat and bottom painting it ourselves. But once we saw what it looked like and the work involved, we quickly changed our mind. Money is valuable when you are in a boatyard and at $140/day, we couldn’t spare a dime.

So we met with Doug at Pacific Fiberglass and he gave us a quote to do all of the prep work, bottom paint the boat and apply PropSpeed to the props and shafts to prevent growth. Done! Deal.

It also turns out that we do have hard paint, so we didn’t need ablative. He gave us a quote for Seahawk Shark Skin, which was about $200/gallon. The nice thing about the paint we had bought already, is West Marine will take it back if it’s unopened.

How long will the work take?

At $140/day, we couldn’t afford for the boat to sit in the boat yard for very long. We had hoped that Pacific Fiberglass would start right away on Friday afternoon, but they didn’t have it scheduled since we had originally planned on doing the work ourselves and they don’t work on weekends.

Monday was a gorgeous day, so I swung by the yard after work to see what progress they had made; unfortunately, nothing! Both Scott and I were flying out the next day and I started to get worried it wouldn’t be done by the end of the week. Scott talked to Doug and he assured us it would be ready by 3pm on Friday – yay!

Wanting some footage for the blog, I asked Kurt to go check on it on Wednesday. We were so shocked to see the photos!

Imagine, that they had to hand sand the barnacles off! Look at the shaft and props now! Wow! There’s no way Scott nor I would have been able to do this job.

After they cleaned them completely, they then applied Propspeed. Propspeed is a coating that protects the metal. With that said, you don’t want to ever hire a diver to go down and scrape barnacles after you have applied Propspeed. We were told that it should last at least two years. We plan on putting the GoPro in the water in a month or two and see what it looks like.

Time to go home!

Just as they promised, the boat was ready just a week later! Luckily, Scott was able to capture some pictures before it went in, so we could see all of the work they had done. Check out our new bottom paint!

Time to head back through the locks – it was a nice afternoon on Friday, so I prayed there wasn’t a wait. Guess I didn’t pray hard enough. After doing the “waiting dance” in the cut, we decided to tie up and wait, as it could be an hour before we get in.

Luckily, when we did get called it was for the small lock!! Yay. I did not want to deal with the large locks. When we got into the small locks another boat tied off on us and we were SNUG. We also had to tie up on the port side, which meant we would have issues with the dinghy motor almost touching the wall.

But we made it unscathed and headed back to Elliott Bay Marina. As soon as we left the channel, Scott throttled up the engines and we were shocked to see we were going over 20 knots! Now that we didn’t have 2″ of barnacles, we glide through the water.

It was nice to have the boat back at home and all secure. A big thank you to Kurt for helping us out! We couldn’t have done it without you! We’ll keep everyone posted on how the props look after a month or so.

People have asked us if we are finished boating for the season? Actually no. Since we have been trying to decide if we can live aboard a boat, our plan this winter is to stay on it during a few stormy weekends (once we figure out the cable situation) and also stay on it one night during the week. That way I can see what it’s like to come home from work in the dark and wet weather and also what it’s like to get ready for work. So stay tuned for those adventures.

A big Thank YOU

In each blog post, we say thanks for following our journey! Scott and I hope all of you reading this, understand how much it means to us. We’ve worked hard to make this dream a reality and we love sharing it with you.

Watch the full episode on our YouTube Channel below.

Please subscribe to our social channels too, on Instagram, FacebookTwitter  and YouTube. Not only do we want to share our story & experience with you, we also want to hear from you too! We’re learning everyday!

Cheers,

Scott & Ally